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ByKager-Hightemp

Catching particulate matter right at the entrance

Dust control mats from Kager reduce pollutant load at the workplace a high concentration of airborne and dust particles in the environment can impair both the health of employees and the quality of processes in production or in the laboratory. An extremely effective countermeasure here is the use of a hight-quality entrance mat from Kager. This can significantly reduce particulate pollution in the air in the entrance areas of sensitive zones.

Not least against the backdrop of the bitter experiences of the Corona years, most manufacturing companies have improved their standards for hygiene and health protection at workplaces. In many places, stricter safety regulations and detailed behavioral rules have been introduced, as well as dust and particle locks, as were previously common only in cleanroom and contamination control technology. Many safety experts and health officers also recognized that these measures can contribute significantly to quality assurance and process optimization beyond improving the climate of indoor air. In particular, in production landscapes where the requirements of technical cleanliness according to VDA 19 and ISO 16232 prevail, particle locks or special clean entrance zones are now playing an increasing role. As an ideal component for their implementation, the statically discharging and ESD-compatible dust control floor mats of the SB series have proven themselves, offered by the German trading and consulting company Kager. Their use can greatly improve the quality of the indoor air and – as the technical jargon goes – reduce the proportion of dispersed distributions of solid substances in the environment. The Kager dust control mat has already proven its effectiveness as a “particle catcher” in numerous cleanroom and laboratory technology applications in industry and research.

Early dirt barrier The dust control mat from Kager is made of a high-quality styrene-butadiene blend. It does not release any plasticizers or harmful vinyl chloride, but it offers a very adhesive surface that removes even tightly bound dust and dirt particles from shoe soles or from the wheels of mobile equipment trolleys. By laying such a mat in an entrance area, the risk of uncontrolled particle transmission can thus be reduced with minimal effort before people, transport systems, or floor conveyors reach the interior of a room.

Kager offers its dust control mat in standard sizes of 1,200 x 600 mm and 1,000 x 1,000 mm, which are suitable for most traffic zones of cleanrooms, research laboratories, or even clinics and doctors’ offices. For layouts in particularly long corridors or on larger operational floors, there are also ten-meter rolls from which the customer can then cut the appropriate segments. Laid like a carpet, the mats adhere slip-free to almost any clean and smooth surface. No pretreatment of the substrate or special anchors are required. On rough surfaces, Kager recommends firmly gluing the SB mat to prevent bulging or slipping.

Simple cleaning Since the dust control mat is also offered in two different thicknesses, the customer can choose: for heavily trafficked zones, a 6.0 mm thick variant can be selected, while for less frequented traffic zones, a version with only 3.0 mm thickness is available. Cleaning can be done with water and common washing and disinfecting agents and does not impair the adhesive power.

Learn more about the dust control mat

ByKager-Hightemp

The Kager team wishes you a happy Easter

The team at the trading and consulting company Kager wishes everyone a happy Easter. The specialist for high-temperature applications is happy to help with its broad portfolio. From high-temperature adhesives and epoxies, you can also find insulation material for high temperatures. When it comes to temperature, pressure and UV light measurement, you will also find versatile solutions in the product range of Kager Industrieprodukte GmbH

More on the topic of high temperature applications

ByKager-Hightemp

Textile for high temperatures

The trading and consulting company Kager has expanded its selection of special textiles for high-temperature applications with additional semi-finished fiber fabric products. The focus is on flexible mats and tapes made from E-glass fiber and silicate fiber fabrics. They are made of smooth or textured yarns and are available in different weaves. Their main area of ​​application is protection against high thermal loads.

When it comes to tasks in high-temperature technology, the trading and consulting company Kager is one of the first addresses in the country for many device and apparatus manufacturers. In its ever-growing range of special and niche products for sealing, bonding and insulating, optimal solutions to problems can be found for many thermally sensitive applications. It has now added several semi-finished products made from E-glass and silicate fiber fabrics to its selection of heat-resistant textiles. They are one of those special textiles that are used in industry and trade to protect people, machines and other materials from high thermal stress. Depending on the specific task, they can therefore take on functions of product protection and quality assurance as well as serve occupational safety. Given the wide range of applications, Kager primarily offers them as mats and tapes in which smooth or textured yarns are woven in various weaves.

How hot can it get? The new high-temp semi-finished products in the Kager portfolio have different surface coatings and are suitable for environments with temperatures of up to 1,300° C. The customer can choose between six E-glass fiber variants and a silicate fiber fabric. In addition to its resistance to high temperatures, the advantages of organic E-glass fiber include its ability to provide electrical insulation. The silicate fiber, on the other hand, consists of inorganic substances, does not contain any toxic components and is often an alternative to ceramic fiber products due to its very high thermal (and mechanical) strength. A look at the new selection of E-glass fiber fabrics shows that the different degrees of temperature resistance of the individual variants are primarily due to the type of coating. Coated on both sides with food-grade silicone, the E-glass fiber fabric, for example, achieves a temperature resistance of up to 400° C, while with a non-flammable vermiculite coating on both sides it is suitable for short-term resistance up to 1,300° C. Kager also offers a version with a gray Alufix coating (up to 1,000° C) and a version with a flame-retardant, graphitized high-temperature coating (up to 750° C), which is characterized by high resistance to sliding and cutting. The silicate fabric semi-finished products also have a vermiculite coating (up to 1,300° C).

How tight does it have to be? All of the new high-temp fabrics in the Kager range consist of either plain yarn or textured yarn. Another similarity is that the customer can choose between three different types of weave: the high-strength, extremely dense satin weave or the distortion-resistant, closed plain weave or the cross-body weave, which scores above all with its insulating air storage and excellent dimensional stability. The high-temperature fiber fabrics newly added to the Kager range are high-quality products. Their technical values ​​almost always correspond to the relevant DIN standards and have been confirmed by the Dresden Materials Testing Institute (MPA). To ensure that the customer always receives the right solution to the problem with the most suitable coating, the optimal yarn quality and the ideal type of weave, Kager has competent consultants available to talk to.

More on the subject Fabric for high temperatures

ByKager-Hightemp

Temperature monitor in occupational safety

In addition to product solutions in the high-temperature range, the trading and consulting company Kager also offers temperature monitors for occupational safety. These are self-adhesive temperature indicators that reversibly indicate when the temperature of a surface exceeds +50°C. These temperature monitors have the appropriate name “Hot Hand”. If you want to be even more precise, you can choose the reversible temperature indicator “Go/No Go”, which reversibly shows at +43°C when this temperature has been reached. For users who prefer a traffic light system, the “Large Traffic Light” temperature monitor offers the right solution. These indicators show green, if the temperature is below +50°C, if the temperature increases between +50°C and +70°C, the area turns yellow. At a temperature above +70°C, red is displayed. The Hot Hand indicator has a diameter of 47 mm. The Go/No Go indicator measures 24 mm in diameter. The Large Traffic Light indicator has the size 48 x 52 mm.

More on the subject Temperature monitor in occupational safety

ByKager-Hightemp

Anti slip foil from Kager has proven itself in assembly and transport technology

The ESD-compatible Anti Slip Foil, also known as Anti Slip Mat, from Kager’s product portfolio is now part of the basic equipment in many workshops, laboratories and assembly lines. It has proven itself as a fixing aid for devices, components, devices and tools. Recently, however, it has also been used as a non-slip intermediate layer to secure the load of general cargo in transport and packaging technology.

The Anti Slip Foil from the trading and consulting company Kager has been scoring points for some time as an anti-slip, noise-dampening and statically conductive work surface in industrial and craft workshops. It consists of a thin soft PVC (polyvinyl chloride-P) and is used, for example, in assembly and testing technology or in precision engineering and laboratory technology as an ESD-compatible base. Depending on the application, it also proves to be a good addition to or replacement for cumbersome fixing and clamping frames. Thanks to the high coefficient of friction of the soft PVC, the RSF from Kager prevents vibrating table devices from moving away or cylindrical workpieces from rolling away. In this way, it contributes to both quality assurance and the ergonomic design of many workplaces.

Intermediate layer for securing loads

Transport logistics has now emerged as a further area of ​​application for the Kager Anti Slip Foil. With its permanently adhesive surface, many logistics specialists also find it an easy-to-use and very reliable intermediate layer for securing cargo. Kager’s Anti Slip Foil can provide valuable services in terms of product protection, especially when stacking parcels and parcels with high-quality contents or when transporting goods without outer packaging.

Kager supplies its Anti Slip Foil in the colors red, blue and green and as a 400 millimeter wide roll with lengths of up to ten meters. The mat is always 1.0 millimeters thick and lies flat on any flat surface when rolled out. To clean it, you can simply rinse it with water. It is also chemically resistant and can be disinfected. It is also dishwasher safe. When not in use, it can be rolled up to save space and since the Anti Slip Foil can be reused over a long period of time, it is also a sustainable resource.

Delivery of 2D molded parts In addition to the areas of application mentioned, Kager uses the Anti Slip Foil to produce precisely fitting 2D cuts made of colored polyvinyl chloride-P. Based on customer drawings submitted, the company delivers these molded parts at short notice from batch size 1 and up to a width of 1,500 mm. They are manufactured on modern CNC systems, with curved cuts, drilling and external contours being carried out with high precision exactly according to the customer’s specifications. In this way, for example, flexible flat parts can be produced for the individual design of industrial assembly surfaces and workbenches, precisely fitting and noise-damping pads for laboratory work, product-specific intermediate layers or sealing elements and much more.

More on the topic Anti Slip Foil

ByKager-Hightemp

The Kager team – specialists for high temperature applications wishes you a happy new year!

This year we will all once again be faced with new challenges that need to be overcome. If your industrial applications are getting hot, we would be happy if you spoke to us. We are happy to support you with our wide range of products, from problem solvers to measurement technology through to insulation, coating or even bonding at high temperatures.

You can reach our team at verkauf@kager.de or by phone at +49-(0)6074-400930. We look forward to seeing you. For more about us see https://www.kager.de/en/

ByKager-Hightemp

The Kager-Team wishes you a Merry Christmas

Another year is coming to an end. Unfortunately, things did not get any better compared to last year. On the contrary – the war in Ukraine continues, and now there is also the conflict in the Middle East, not to mention other trouble spots around the world. Only Corona has faded into the background. There remain high costs in almost all areas, which burden private households and companies. When we put all of this together, it becomes even more difficult to be optimistic. We cannot change many of the aforementioned topics at all or only to a limited extent.

Let us still try to look at the beautiful things in life and focus on them. These are experiences in our own environment that can bring you joy. It can be conversations that have nothing to do with current topcis or activities that fill you with joy. It is up to us to make the best of the current sutiation. There is a nice sentence from Nikolaus B. Enkelmann .

„Attention brings reinforcement, ignoring brings liberation!“

We would like to give you a little encouragement for the year 2024.

The Kager team wishes you all a Merry Christmas and a good and, above all, healthy start to 2024!

We would be happy to continue to be available to you next year as specialists for high-temperature applications.

ByKager-Hightemp

Insulation in e-mobility with ceramic fiber paper

The use of ceramic fiber paper in electromobility encompasses several applications owing to its insulating, heat-resistant, and lightweight properties. Here are some potential applications:

  1. Insulation of Batteries and Electric Motors:
    • Ceramic fiber paper is often employed as thermal insulation for batteries and electric motors in electric vehicles. Its high temperature resistance helps stabilize operating temperatures and prevent overheating.
  2. Thermal Shielding:
    • Electromobility components such as batteries and electric drives generate significant heat. Ceramic fiber paper can serve as thermal shielding to keep heat away from sensitive electronic components, enhancing efficiency and extending the lifespan of these components.
  3. Lightweight Construction:
    • Due to its lightweight nature, ceramic fiber paper contributes to reducing the overall weight of electric vehicles. This is crucial for optimizing vehicle range and improving overall efficiency.
  4. Thermal Management Solutions:
    • Ceramic fiber paper can be incorporated into thermal management solutions to efficiently dissipate and distribute heat. Ensuring uniform temperature distribution across various vehicle components is critical for optimal performance.
  5. Fire Protection:
    • With its excellent fire-retardant properties, ceramic fiber paper enhances safety in electromobility by slowing down the spread of fire and minimizing potential damages.

It is important to note that the specific applications of ceramic fiber paper in electromobility depend on the unique requirements and design decisions of individual vehicle manufacturers. Consequently, the precise use cases may vary based on specific needs and design considerations.

More information on the topic of isolation in e-mobility

ByKager-Hightemp

Technical ceramics made of pyrophyllite stone for the production of prototypes and small series

Ceramic made from pyrophyllite stone involves utilizing pyrophyllite minerals in the production process. Pyrophyllite is a naturally occurring mineral classified within the group of layer silicates. It consists of aluminum silicate and lacks iron or titanium impurities. Pyrophyllite possesses a distinctive crystalline structure, rendering it suitable for crafting ceramic products.

The production of ceramic from pyrophyllite stone typically involves the following steps:

  1. Raw Material Extraction: Pyrophyllite is extracted from mines where it occurs in the form of mineral blocks or powder.
  2. Crushing and Processing: The obtained raw material is crushed and ground into a fine powder.
  3. Shaping: The powder is mixed with water to form a moldable mass, which is then shaped into the desired form using methods such as casting, pressing, or others.
  4. Drying: The shaped ceramic pieces are carefully dried to remove excess moisture and prevent cracking.
  5. Firing: The dried ceramic pieces are subjected to high temperatures during the firing process. The specific temperature depends on the type of ceramic and desired properties. During firing, the pyrophyllite particles fuse together, creating a solid ceramic structure.
  6. Glazing (Optional): After firing, the ceramic may be coated with a glaze to seal it and provide a shiny finish.

Ceramic made from pyrophyllite stone can have various applications based on its composition and firing temperature. These applications range from decorative art objects and tableware to technical ceramic products. Pyrophyllite ceramics often exhibit high heat resistance and low thermal expansion, making them useful in applications such as furnace linings, insulators, and other high-temperature uses.

Kager supplies technical ceramics type 9020 for industry in the form of plates, discs and rods. Ideal material for prototyping and small series. The trading and consulting company Kager also offers the service of custom-made products according to technical drawings.

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ByKager-Hightemp

Precision in Every Press: Prescale Pressure Measurement Films

Unlock the power of precision with Prescale pressure measurement films. Whether you need to measure and document pressure distribution or intensity between surfaces, Prescale is your trusted tool for the job.

What is Prescale?

Prescale pressure measurement films are engineered with precision in mind. These films, made from layers of microcapsules embedded in polyester, provide a topographical view of pressure variations on the contact surface with instant and permanent high resolution.

How It Works:

Using Prescale is a breeze. Simply place the film between the surfaces you want to measure, apply pressure, and then remove the film. In an instant, you’ll see a detailed pressure profile, capturing every nuance of pressure distribution. And to streamline your documentation process, we offer compatible software and scanners.

Explore Our Pressure Ranges:

  • Ultra Extreme Low (5LW): 0.006 MPa to 0.05 MPa
  • Extreme Low (4LW): 0.05 MPa to 0.2 MPa
  • Ultra Super Low: 0.2 MPa to 0.6 MPa
  • Super Low: 0.5 MPa to 2.5 MPa
  • Low: 2.5 MPa to 10 MPa
  • Medium (MW): 10 MPa to 50 MPa
  • Medium (MS): 10 MPa to 50 MPa
  • High: 50 MPa to 130 MPa
  • Super High: 130 MPa to 300 MPa

Elevate Your Precision Game:

When precision matters, trust Prescale to deliver. Gain insights and precision like never before. Start measuring and documenting pressure with confidence. Choose Prescale, where precision meets performance.”